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Crushing is an important step in the complex process of mineral processing (Fig. 1). In open pit mines, rock chunks with edge lengths of 2 m have to be processed. In underground mines, the biggest chunk sizes are about 0.5 m. Crushers have the task of reducing the ore rock to particle sizes in the millimetre range for subsequent grinding.

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Crusher Wikipedia

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(PDF) SIZE REDUCTION BY CRUSHING METHODS

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A gyratory crusher is one of the main types of primary crushers in a mine or ore processing plant. Gyratory crushers are designated in size either by the gape and mantle diameter or by the size of the receiving opening. Gyratory crushers can be used for primary or secondary crushing.

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Crushers

The gyratory crusher has no rival in large plants with capacities starting from 1200 t/h and above. To have a feed opening corresponding to that of a jaw crusher, the primary gyratory crusher must be much taller and heavier. Also, primary gyratories require quite a massive foundation. Primary crushing with impact crushers

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Crusher Efficiency Calculations

Another possible solution to this problem would be to use a gyratory crusher for the primary crushing stage. A gyratory like model 1110 could be set at 1½ in. in an open circuit with a capacity for 260 tph. The maximum size of stone in the output is estimated to be approximately 2 1/8 in.

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